Suomeksi Deutsch Up PreviousNext

Sm3 - S220 - Finnish Pendolino

Sm3 in Pasila 28.7.1997. Photo by Kimmo Kotimäki
Sm3 7601 in Helsinki 29.7.1997. Photo by Kimmo Kotimäki.

An increase in the speed of railway systems can be achieved either by constructing dedicated lines or only by making modifications to the already existing ones and using tilting trains: the first solution would however require considerable investments and would also involve long implementation schedules and enviromental impact. The second on represents an alternative, that gets profit of tilting technology, in which the need of lines modifications is really reduced to the minimum, while the strong point is represented by the tilting trainsets. S220 trains have been developed and manufactured by Fiat Ferroviaria (Now owned by Alstom) starting from the ETR 460 development for Italian State Railways and adapting it to specific requirements of VR and to the different climatic conditions. First two units were made in cooperation with Rautaruukki-Transtech, a Finnish rolling stock company, now part of Talgo.

Why Pendolino

To increase speed VR needs new rolling stock. One possibility were to buy new locomotives and new wagons based on on the 80es by VR manufactured InterCity-wagons. Rail lines have however too many curves, so without tilt-technology trains wouldn't be very fast. It is possible to build InterCity-wagons with NEIKO-tilting bogies, but these doesn't have very big tilt angle.

Another possiblity were France TGV or German ICE, but these needs new raillines and for that reason are too expensive. Only available solutions on the market in year 1992 were Swedish X2000, Italian Pendolino and Spanish Talgo. Reasons to choose Pendolino were:

The Train

The Pendolino has been conceived as a EMU (Electric Multiple Unit) to keep axle load to an extremely low level in order to allow the train to negotiate curves at a speed higher by up to 35% if compared witch conventional Intercity trains (loco plus trailers).

The S220, together with ETR 460, are the third generation of the Pendolino train, in service on the Italian State Railway network since 1988. The electrical traction equipment, with continuous power of 4000 kW, includes GTO chopper/inverter and asynchronous motors. The tilting system in the bogie, located entirely under the body, has permitted the reorganisation of the vestibules and passenger compartment areas. The bogie-to-body connection in extremely simple and easy to make, with clear advantages for what concers maintenance.

The body, exploiting large aluminium extrusion technology, has substantial modularity and allows for extremely low axle weigth, whilst fully respecting the highest safety standards, and allows the best exploitation of the space with different loading gauges.

The trains for VR are composed of 6 vechicles, two traction units, each unit consists of two motor coaches with a 4QC/inverter/converter with four traction motors (one for each bogie), plus a trailer coach with high voltage equipment (25 kV - 50 Hz) and traction transformer. The end coaches are provided with aerodynamic shaped driving cab; on of the trailer coaches (TTC) has a special featured bar section.

The Tilting System

The tilting system makes it possible to increase speed in curves without modifying the existing track and infrastructures, and granting the passengers an excellent level of comfort. The system makes it possible to tilt the body by 8°, corresponding to a compensation of centrifugal acceleration of 1.35 m/s² (8 inches of cant deficiency); this allows the train run with a non-compensated acceleration equal to 2 m/s² (12 inches of cant deficiency), while the centrifugal acceleration affecting passengers will be equal to 0.65 m/s² (4 inches of cant deficiency).

The delay in tilting is, for the first vehicle, practically zero; whilst in successive carriages the tilt is carried out in real time.

The Bogie

As previously mentioned, the bogie features extremely innovative aspects as the body-to-bogie connection and the arrangement of body tilt actuators on the bogie itself to increase the available space inside the passanger compartment.

Primary and secondary suspension are helical and guarantee, in addition to highest possible safety level against derailment (not easily attainable with pneumatic suspensions in case of failure), an extremely high degree of comfort.

The bogie frame, the suspensions, the axles of carrying bogie and of the motor bogie are perfectly interchangeable, with the sole expection of the driving axle which has a reducer mounted on it. To reduce unsprung masses the traction motors are installed under the body and are connected to the reducer by a cardan shaft.

Each carrying axle has 3 steel brakes; each driving axle has 2 steel disc brakes. The motor bogies are interchangeable, as well as the trailer bogies.

Particular care has been taken, in order to prevent accumulation of snow and ice, through the introduction of specific protections of secondary suspension and of bogie-to-body connection.

Active Lateral Suspension

To increase passenger comfort, the Pendolino features an efficient active lateral pneumatic suspension. Also this is microprocessor controlled and guarantees body truing (also negotiating curves, when body is tilted), thereby allowing the lateral shock absorbers to work always under optimum conditions, never getting to the lateral bumpers. This is extremely beneficial because allows the lateral suspension to be very flexible in order to guarantee optimum confort still ensuring an optimal behaviour at high speeds.

Traction Electrical Equipment

The four quadrant converter/inverter traction equipment is fed by a catenary voltage of 25 kV-50Hz and exploits GTo thyristor technology. The traction motors are asynchronous three-phase, each having a power of 500 kW. The continuous power at rim is 4000 kW, guaranteeing a maximum speed of 220 km/h. The maximum tractive effort at rmis is 163 kN. Regenerative braking is available starting from the maximum speed and maximum braking effort of 140 kN is available from 100 km/h down to approx. complete stop of train.

The central concept behind the traction chain is that it is easily "polytensionable", by simply adding the high voltage equipment and with consequent modifications to some parts of the chain itself. For DC systems, the four quadrant converter GTOs are controlled such as to work as a chopper. The presence number of independent traction units guarantees a high degree redundancy to ensure an outstanding service availability as well as safe journey since "you always get home".

First serie

On year 1992 VR ordered 2 train set from Fiat Ferroviaria. First of these moved with its own power in November 1994, though at first only with 3 coaches. First commercial run was with Pendolino at 27th November 1995, when the commercial traffic began between Turku and Helsinki. Until 2001 this was only route used. First serie had 1+2 seating and different restaurant carriage. First serie was modified to be almost as second serie from 2001 to 2004. Unit 1 was back in traffic in January 2004 and unit 2 April 2004.

Second serie

In year 1997 VR ordered 8 more Sm3 train sets. Instead of 1+2 seating order they have 2+2 seating in 2nd class. 1st class seating order is still 1+2. So passenger capacity is now raised to 309. Old two trainsets were converted during 2001-2004.

The Italian company Giugiaro Design, who are responsible for the décor of the Pendolino trains, have redesigned the internal décor throughout the train. Special arrangements are now available for passengers travelling with large pets. The Prego restaurant car in the Pendolino trains has been entirely redesigned and the number of seats almost doubled to 22. Changes in the kitchen now make it possible to order hot meals in the restaurant. The cubicle for smokers, previously located at one end of the train, has been moved to the centre of the train next to the restaurant car. Axle load is now higher with 14,3 tons.

On 22nd October 2001 second Pendolino route opened in Finland when most Intercity2 trains between Helsinki and Jyväskylä were started to run with Sm3 trainsets, first with Intercity2 timetables.

Pendolino number 8 was badly damaged in October 2001 in storm at the Bay of Biscay and the train was abandonded.

Third serie

On 26th of March 2002 VR ordered 8 more Sm3 train sets for a cost of 13,5 million euros each. Trains will be delivered in years 2004-2006 by Alstom. On 9th October 2002 VR announced, that it will not use the option to order 7 more sets, so VR will have 18 sets when all trains are in use on year 2006.

Third serie is actually 9 trains sets, because badly damaged unit 8 is part of third serie. The unit 8 was delivered on February 2004 as first unit of the third serie.

The network used by the fast Pendolino trains has extended as of June 2, 2002, with the new Pendolino connections introduced from Jyväskylä to Kuopio and from Helsinki via Seinäjoki to Oulu.

Technical Details

Max. speed: 220 km/h
Power: 4 000 kW
Traction motors: 8 Asynchronous three-phase AC
Acceleration 0 - 100 km/h: 57 s 810 m (a=0.50 m/s2)
Acceleration 0 - 200 km/h: 193 s 6 800 m (a=0.37 m/s2)
Braking 140 - 0 km/h: 750 m (a=1.01 m/s2)
Braking 200 - 0 km/h: 1 650 m (a=0.94 m/s2)
Tractive effort at rims: 163 kN
Length: 158.9 m
Body width: 3.2 m
Height: 3.73 m
Weight: 328 tn (originally 316 tn)
Max Axle load: 14,3 tn (originally 13.25 tn)
Wheel diameter: new 890 mm, fully worn 850 mm
Gauge: 1524 mm
Max. tilting angle:
Total number of seats: 309 [307 + 2 H] (originally 262 + 2H)
Max. noise level inside: 65 dBA
Usage temperature range: -40°C / +35°C

Sources

See also: Suomeksi Deutsch Up PreviousNext

20 927 visits 5/28/1999-12/3/2007. Note that we don't work for VR. Feedback welcomed at mail address picture. Copyright Kimmo Kotimäki 1997. Copying is allowed only by written agreement with the author, except for private use. Created Thu, Oct 9 1997 Kimmo Kotimäki. Updated Mon, Mar 12 2007 Kimmo Kotimäki.